Packaging 4.0 – reduce quality degradation
Manufacturer of made-to-order packaging films requires machines to be adjusted for different specifications. They had issues of quality consistency and eroding customer margins – with limited visibility into root cause.
The digital solution processes data to establish correlation between process settings and output – monitoring critical parameters, establishing SQC, and reducing thirty CTQ parameters to two.
A prescriptive model was built to recommend machine settings for new orders to reduce quality degradation by 10% and improve on-time delivery by 8%.