• Rammesh Aluru

Asset 4.0 – impact on machine availability

A resin manufacturer was processing 20,000 maintenance work orders a year at each of its 11 manufacturing facilities.


They implemented Asset 4.0 that provides a consolidated view of scheduled maintenance through advanced analytics and cloud computing.

– daily and weekly work schedule,

– priorities and resources

– project status, and

– impact of maintenance operations.


The results are highly visible:

– time spent on breakdowns reduced by 47%;

– time spent on preventative maintenance increased by 61%; and

– maintenance schedule compliance improved by 22%.




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